
A gas flare at an oil refinery.
A 'gas flare' or 'flare stack' is an elevated vertical stack or
chimney found on
oil wells or
oil rigs, and in
refineries,
chemical plants and
landfills used for burning off unusable waste gas or flammable gas and liquids released by pressure
relief valves during unplanned over-pressuring of plant equipment.
[1][2][3] In
landfills, the primary purpose of this device is to vent and/or burn waste
gas which results from the decomposition of materials in the dump.
On
oil production rigs, in
refineries and
chemical plants, its primary purpose is to act as a safety device to protect vessels or pipes from over-pressuring due to unplanned upsets. This acts just like the spout on a
tea kettle when it starts whistling as the water in it starts boiling. Whenever plant equipment items are over-pressured, the pressure relief valves on the equipment automatically releases gases (and sometimes liquids as well) which are routed through large
piping runs called 'flare headers' to the flare stacks. The released gases and/or liquids are
burned as they exit the flare stacks. The size and brightness of the resulting flame depends upon how much flammable material was released. Steam can be injected into the flame to reduce the formation of black smoke. The injected steam does however make the burning of gas sound louder, which can cause complaints from nearby residents. Compared to the emission of black smoke, it can be seen as a valid trade off. In order to keep the flare system functional, a small amount of gas is continuously burned, like a
pilot light, so that the system is always ready for its primary purpose as an over-pressure safety system.
Some flares have been used to burn flammable "waste" gases or by-products that are not economical to retain. Over time, the industry is moving to flare-gas recovery systems to decrease waste and reduce emissions.
Flaring and venting of
natural gas in oil wells is a significant source of
greenhouse gas emissions. Its contribution to greenhouse gases has declined by three-quarters in absolute terms since a peak in the 1970s of approximately 110 million metric tons/year and now accounts for about 1/2 of one percent of all
anthropogenic carbon dioxide emissions.
[4]
The
World Bank estimates that 100 billion cubic meters of natural gas are flared or vented annually, an amount equivalent to the combined annual gas consumption of
Germany and
France, twice the annual gas consumption of
Africa, three quarters of
Russian gas exports, or enough to supply the entire world with gas for 20 days. This flaring is highly concentrated: 10 countries account for 75% of emissions, and twenty for 90%.
[5] The largest flaring operations occur in the
Niger Delta region of
Nigeria. The leading contributors to gas flaring are (in declining order):
Nigeria, Russia,
Iran,
Algeria,
Mexico,
Venezuela,
Indonesia, and the
United States.
[6] In spite of a forbade legal by the Federal High Court of Nigeria 2005 were 2006 still 43% of the retrieval flared. It will be prohibited by law as of 2008.
See also
★
Flue gas stacks
★
Relief valve
★
Environmental issues in the Niger Delta (The Delta is one of the greatest gas flaring sites on Earth.)
References
1. Encyclopedia of Chemical Processing and Design, John J McKetta, Editor, , , Marcel Dekker, 1985, ISBN 0-8247-2491-7
2. Fundamentals of Stack Gas Dispersion, Milton R. Beychok, , , self-published, 2005, ISBN 0-9644588-0-2 www.air-dispersion.com See Chapter 11, ''Flare Stack Plume Rise''.
3. A Proposed Comprehensive Model for Elevated Flare Flames and Plumes, David Shore, Flaregas Corporation, AIChE 40th Loss Prevention Symposium, April 2006.
4. Global, Regional, and National CO2 Emissions. In ''Trends: A Compendium of Data on Global Change'', Marland, G., T.A. Boden, and R. J. Andres, 2005, Carbon Dioxide Information Analysis Center, Oak Ridge National Laboratory, U.S. Department of Energy, Oak Ridge, Tennessee.
5. The World Bank, ''Global Gas Flaring Reduction"
6. The Climate Law Organization, Friends of the Earth International.
External links
★ The Invensys website has an interesting article at
Flare Header Overpressure Protective System
★ The "Fundamentals of Stack Gas Dispersion" website has 12 photographs of various gas flare types at
Smoke Stacks and Flare Stacks