The 'Dee bridge disaster' was an
English rail accident that occurred on
24 May 1847 with five fatalities.
A new bridge across the
river Dee in
Chester was needed for the
Chester-Holyhead railway, a project planned in the 1840s for the expanding
British railway system. It was built using
cast iron girders, each of which was made of three very large castings
dovetailed together. Each girder was strengthened by
wrought iron bars along the length. It was finished in September 1846, and opened for local traffic after approval by the first Railway Inspector, General
Charles Pasley. However, in May 1847, a local train fell through the bridge and causing five deaths and many injuries. The bridge had been designed by
Robert Stephenson, and he was accused of negligence by a local inquest. Although strong in compression, cast iron was known to be brittle in tension or bending, yet that same day, the track was covered with
track ballast to prevent the oak beams supporting the track from catching fire. Ironically, Stephenson took this precaution because of a recent fire on the
Great Western Railway at Uxbridge, London, where
Isambard Kingdom Brunel's bridge caught fire and collapsed.
Investigation
One of the first major inquiries conducted by the newly formed
Railway Inspectorate was of the Dee bridge disaster. The lead investigator was
Captain Simmons of the
Royal Engineers, and his report suggested that repeated flexing of the girder weakened it substantially. He examined the broken parts of the main girder, and confirmed that the girder had broken in two places, the first break occurring at the centre. He tested the remaining girders by driving a locomotive across them, and found that they deflected by several inches under the moving load. He concluded that the design was basically flawed, and that the wrought iron trusses fixed to the girders did not reinforce the girders at all, which was a conclusion also reached by the jury at the inquest. Stephenson's design had depended on the wrought iron trusses to strengthen the final structures, but they were anchored on the cast iron girders themselves, and so deformed with any strain on the bridge.
Cause of accident
The accident occurred a few hours later when the locomotive reached the final girder. It cracked in the middle, allowing all the carriages to fall into the river Dee fifty feet below. The extra load of ballast undoubtedly helped cause the accident. The design of the bridge was seriously flawed, although different authors have emphasised different causes. Lewis and Gagg state that failure occurred in
tension at the bottom of the girders, exacerbated by
stress concentrations. Henry Petroski notes that the wrought iron bars would tend to exacerbate
compression in the beams, and as they are eccentric they increased the tendency towards failure by
lateral torsional buckling. The suggestion does not explain the brittle cracking however. It is more likely that the beam cracked by
fatigue from a sharp corner in the lower flange by repeated flexing of the girder.
William Fairbairn had warned Stephenson of the problem of cast iron girders only a few months before construction of the bridge at a meeting at the
Institution of Civil Engineers in London, but his advice was ignored.
Royal Commission
A subsequent
Royal Commission (which reported in 1849) condemned the design and the use of trussed cast iron in railway bridges, but there were a number of other failures of cast-iron railway underbridges in subsequent years, such as at the
Wooton bridge collapse and the
Bull bridge accident. Other failures occurred in the
Staplehurst rail crash, the
Inverythan crash and the
Norwood Junction crash. Cast-iron had been used very successfully in the
The Crystal Palace of 1851 and the
Crumlin viaduct in south Wales (built in 1857), but the first
Tay Rail Bridge of 1878 failed catastrophically due to its poor use of the material, putting the cast iron lugs on the columns into tension. The Tay disaster stimulated engineers to use
steel, as exhibited by the
Forth Railway Bridge of 1890.
References
★ Henry Petroski, ''Design Paradigms'' (1994) ISBN 0-521-46108-1.
★ LTC Rolt, ''Red for Danger'', Sutton Publishing (1998).
★ Roy Wilding, ''Death in Chester'' (2003) ISBN 1-872265-44-8.
★ PR Lewis and C Gagg, ''Interdisciplinary Science Reviews'', '45', 29, (2004).
★ PR Lewis, ''Disaster on the Dee: Robert Stephenson's Nemesis of 1847'', Tempus Publishing (2007) ISBN 978 0 7524 4266 2
External links
★ Reprint of paper on Dee bridge disaster at http://materials.open.ac.uk/about_us/29-2-177.pdf
★ Contemporary account of accident at http://freepages.genealogy.rootsweb.com/~mossvalley/mv/chester-accident.html